This 3D-printed pickleball paddle is designed to fit on an 18 cm³ build plate, adhering to USA Pickleball recreational size rules. The paddle measures 16 in (406.4 mm) in length and 8 in (203.2 mm) in width, matching the regulation total width and height of 24 in (609.6 mm). At 0.19685 in (5 mm) thick, this paddle is lightweight and practical for casual play but not suitable for professional competitions, as homemade paddles are not allowed in competitive play.

The paddle is designed to handle recreational use, even when printed in PLA, but using PETG adds extra durability. Pay attention to print line orientation for maximum strength: paddle sections should be printed lying flat, while the handle is best printed horizontally.

Assembly

1. Place the corresponding pins into the top left section of the paddle.
2. Repeat with the top right section, then join the two top sections together.
3. Follow the same process with the bottom left and bottom right sections, joining the two bottom halves.
4. Attach the assembled bottom half to the top half with the corresponding pins.
5. Finally, connect the handle to the bottom of the paddle using the provided pins.

Ensure all pieces are securely glued together during assembly. Refer to the pictures for guidance.

Disclaimer

This 3D-printed paddle, while functional, does not match the strength of traditional wooden or graphite paddles due to the nature of plastic materials. It is a proof of concept and should not be held to the same durability standards.

Common Failure Point: The joint between the paddle and handle is the most likely point of stress. To improve strength, consider using adaptive infill or extra parameters in the bottom sections of the paddle and the top of the handle.

Included Parts

• Top Left and Top Right paddle sections
• Bottom Left and Bottom Right paddle sections
• Handle
• Connecting pins

Not Included

• Glue for assembly

Print Instructions

• Material: PLA or PETG
• Supports: Yes
  • The handle requires support if it is placed horizontally
  • No other pieces require supports
• Orientation: Print paddle sections, the handle, and connecting pins horizontally for optimal strength.

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