1/2
My first version of this enclosure was a cube. It sounded awful. Boxy resonance, muddy mids, just not good. So I went back to the drawing board and designed this sealed 1-liter orb enclosure specifically tuned for the Dayton Audio PC83-4 3" full-range driver. The difference was night and day.
The spherical shape matters acoustically. It eliminates the parallel internal walls that cause standing waves in rectangular boxes, and the 1-liter sealed volume is sized to match the PC83-4's specs (Qts 0.54, Vas 0.07 ft³). The result sounds great. Full, clear, and way better than you'd expect from a 3" driver in a printed enclosure.What's in the download:Two versions are included. Pick whichever fits your setup.Version 1, with mounting holes (66x66mm pattern):
Orb body STLRing cap STLFour mounting holes on the back for wall mounting, bracket attachment, or VESA-style mounts
Version 2, no mounting holes:
Orb body STLRing cap STLClean, closed-back design for desktop or shelf use
How it goes together:The driver press-fits into the orb body, then the ring cap presses over the front to lock it in place. The fit is snug. I recommend a thin bead of glue around the driver rim to seal any air gaps and get the best bass response out of the sealed enclosure.No screws, no hardware (unless you're using the mounting hole version to attach to a wall or bracket).Enclosure dimensions:
Inner diameter: 86mmDepth: 95mmRing cap inner diameter: 78mmMounting hole pattern (Version 1): 66 x 66mm
Compatible driver:
Dayton Audio PC83-4 (Parts Express #295-154)3full-range, 4 ohm, 30W RMSThis enclosure was designed specifically for this driver. Other 3 drivers may not fit without modification.
Recommended print settings:
Material: PLA or PETG (PETG preferred for rigidity)Layer height: 0.2mmInfill: 20-30% (higher infill = more rigid enclosure, less resonance)Supports: Yes, needed for the orb bodyWalls: 3-4 perimeters minimum for structural strength and better acousticsOrientation: Print the orb with the driver opening facing up
What you still need:
2x Dayton Audio PC83-4 drivers (~$15 each on Parts Express)A small amp (any class D mini amp works, like the Fosi Audio BT20A or similar)Speaker wireGlue (CA or E6000) for sealing the driver fit
Looking for a stand?I also have a free swivel stand designed for these orbs. It lets you tilt and aim the speakers in any direction. Check my other listings to grab it.
REVIEWS & COMMENTS
accuracy, and usability.
