StarWars Flame Trooper 3D Printable Costume

StarWars Flame Trooper 3D Printable Costume 3D print model


(Note there is only two files listed as one is the .STL CGTrader require to have in the upload, and the second is the .ZIP file. Everything is organized into folders so you can plan your prints more efficiently)

**UPDATED July 2017 *Fixed Right Thigh Part 6 being incorrect. Use V2 that is in the file list, the one in the .zip is incorrect.

Lower Torso has been updated, lower spine had a small issue has been resolved, thanks Manny.

Let's put an end to high price meshes!!! Don't pay $250+ for a set of costume files when you know you are about to probably spend that on plastic, or more. After all, you're putting in the hard work to make it - We just design the files for you.

*Note - The crisp sharp images you see in the instructions represent the actual models, they are not just fancy render effects. All pieces are void of visible polygons, ready for a clean silky smooth print.

We have done everything for you!

All pieces are cut and test sliced (and 99% of the time test printed) and repaired using a professional grade repairing tool, all pieces are placed dead flat at 0,0,0 on the build surface for you. We have tried very very hard to ensure all you need to do is load the file, select your settings and press print.

Most pieces are set at approximately 3.2 to 3.5mm thickness. Some parts other thicker as they need more support but we always try and keep it to a minimum - but still leave enough meat for sanding and priming.

Comprising of 136 parts this package covers the entire FlameTrooper suit, excluding the Flame Thrower and Gas BackPack which will be uploaded very soon.

We offer you an original, entire suit, scaled for a 5'11 - 6 foot Male medium size build, but of course can be scaled - We will also scale entire suits to fit children /small adults and can make a female chest version of any armor you require.

We include comprehensive instructions for all parts (the assembly guide has been uploaded for your viewing)

This suit is cut for a 20xcmx15cmx15cm build plate (ie Wanhao/CTC/Flashforge) but parts will fit on a 15x15x15cm plate, just oriented differently.

All parts can be cut again and if you require any assistance with cutting parts smaller OR you would like the full piece of a part (ie you would like the chest in one piece) as long as you have purchased the pack, like a piece of software or hardware, we will support you on it regardless - as many edits as you require - from printing to finishing.


LAYER HEIGHT: Since parts will be sanded and painted, we suggest 0.2-0.3mm layer height.

INFILL: We suggest a 3-10% infill rate to keep the weight of the parts down. A full suit can be quite heavy if given too much infill.

Supports / Rafts This is really up to you and your printer. These days printers with great cooling can perform some serious overhangs, it's going to come down to you knowing your printer and how what it's capable of. Please ask us a message in the comments if you would like to know more.


All suits are scaled for a 6 foot person, to alter the suit ensure you re-scale each piece with the same %. 160cm Tall : Scale all Parts to 86% 165cm Tall : Scale all Parts to 90% 170cm Tall : Scale all parts to 92.7% (93% should be ok also) 175cm Tall : Scale all parts to 97.8% 180-183cm cm Tall - Leave as is.

As you can see, from the rough scale it is about 5-6% per 5 centimetres in height. Scaling the part uniformly should ensure the width also is adjusted accordingly. so for example, If you are 6 foot 4 inches tall (193cm) you would scale the parts UP 112% The best idea is to rescale one of the arms and print that first. They are the simplest and fastest prints and will give you an immediate idea of scale on the body you are printing for.

Regarding commercial props / Re-sale of printed suits or Vac-Molded kits from this suit: Good luck. We hope you sell a tonne! Please contact us if you would like to have suits no one else does. The only thing we do not grant permission for is re-selling the files themselves.

This is a fan-made representation. We are in no way affiliated or licensed

by Disney or LucasArts.
Geoffro 2019-03-06 03:24:29 UTC
Hi, After some grievances with the 501st we moved to the 404th, so we no longer support 501st CRL. We found on majority the restrictions imposed on suits were often the concoction of someone who has no more authority or experience on the matter than you or I and is more concerned with their own personal particular set of rules being followed for that specific suit, rather than focusing on screen accuracy. We prefer to go for screen accuracy and are always happy to make any modifications to any model if someone points out something they think is not right or might prohibit them being approved. I respect people think highly of the 501st, but after the Ray park incident and many others, we decided the elitist attitude just became unbearable.
jmachin1975 2019-03-06 05:33:22 UTC
Thanks for the response - thankfully I've not run into those attitudes with my garrison and we have two GML's that work in the movie industry and regard screen accurate way higher than the CRL's which many of us in the 501st agree with - normally armor makers pushing through CRL's to make a buck. I'm wondering if you have any photos of this finished and assembled o I can compare to screen accuracy before committing - what i'm seeing though is a well thought out and methodical design which I can only applaud.
camikaze 2017-09-06 16:51:20 UTC
Are there files that are not pre-sliced? I have a larger printer and don't need to print it in so many pieces
Geoffro 2017-09-06 16:53:37 UTC
All models unsliced are available after purchase, just send me a message.
Item rating
8 1
tomberton1989 2020-04-18 07:54:36 UTC
Not Recommended
ATTENTION FOR BUYERS! ZERO SUPPORT LEVEL! My worst experience on cgtrader. Never recommend this seller to anyone. Seller do not provide product support as he describe in listing (14 days after purchase). Files is useless so i just delete it because seller do not respond and help me in 3 weeks time. Zero support and avoid this seller!!! Planning work with my bank to get my money back!
StarWars Flame Trooper 3D Printable Costume
Royalty Free License 
StarWars Flame Trooper 3D Printable Costume
Royalty Free License 
Response 45% in 48.0h
3D Modeling
3D Print Modeling
Low-poly Modeling
UV mapping
Hire me

3D Model formats

Format limitations
  • Stereolithography (.stl) (4 files)126 MB

3D Model details

  • Publish date2017-01-04
  • Model ID#675322
  • Ready for 3D Printing