Modular Over-Ear Headset Design 3D model

Optimized for Manufacturing, 3D Printing & Industrial Integration

Experience next-generation audio design with this fully modular over-ear headset, developed for real-world production and digital fabrication workflows. Featuring an intelligent exploded-view layout, the design showcases its engineering precision and readiness for industrial use.

Manufacturing-Ready EngineeringAll components fully modeled with realistic tolerances

Suitable for injection molding, CNC machining, or additive manufacturing

Designed with industrial feasibility in mind—easy assembly, durable geometry

3D Printing OptimizedStructural parts (e.g. headband lattice, ear cup framework) are engineered for FDM/SLA printing

Modular construction allows for tool-free prototyping or low-volume production

Mesh and internal lattices optimized for strength, comfort, and minimal material use

Modular Exploded DesignClearly separated components: outer housing, inner cushion rings, ear cushions, acoustic chamber, and headband support

Facilitates easy customization, maintenance, and component upgrades

Ideal for industrial visualization, assembly manuals, or virtual simulation

Ergonomics Meets StructureOver-ear cushions with ergonomic fit and acoustic sealing

Headband and earcup integration use flexible but durable materials

Lattice headband design ensures weight reduction and ventilation

Design Includes:Left & Right earcup models

Inner electronics housing shells

Cushion rings and padding interfaces

Headband with integrated flexible lattice

This headset concept is fully prepped for digital-to-physical workflows—whether you're 3D printing a prototype, preparing for mass production, or showcasing it in AR/VR environments.