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Profile Bending Machine Plans","price":65.0,"description":"Tube \u0026 Profile Bending Machine – Professional Digital Machine Design\n\nBuild your own professional Tube \u0026 Profile Bending Machine with a complete engineering design package developed for fabrication, machining and workshop use.\n\nThis is a complete machine design package, not a simple sketch or basic DXF collection. It includes 3D CAD models, CNC/laser-cut DXF files, detailed technical drawings, assembly drawings, a complete 336-component part list and an Excel bending calculator.\n\nMACHINE CONFIGURATION\n\nThe machine uses a three-roll bending arrangement consisting of:\n\n2 fixed bending rolls\n1 vertically adjustable bending roll\n450 mm (17.72 in) center-to-center spacing between the two fixed rolls\nVertical adjustment of the movable roll for controlling the bending geometry\nGeared drive / speed-reduction operation\nManual handwheel operation\nThe machine can be configured for geared operation only, manual operation only, or both methods together\nSide supports help keep the tube or profile aligned and prevent lateral movement during bending\nReplaceable bending rolls mounted on dedicated bending roll shafts\nHeavy-duty bearing arrangement designed specifically for this machine; standard UCF pillow-block bearing units were not used\nBENDING ROLLS \u0026 WORKING WIDTH\n\nThe supplied bending-roll configuration provides approximately:\n\n120 mm (4.72 in) working width on the inner side\n150 mm (5.91 in) working width on the outer side\n\nThe 150 mm bending width must not be confused with the 450 mm roller spacing. The 450 mm dimension refers only to the center-to-center distance between the two fixed bending rolls.\n\nIf a wider bending section is required, the builder can manufacture suitable custom bending rolls or external roller tooling to extend the usable bending-roll width beyond the standard 150 mm (5.91 in).\n\nNo fixed maximum extended width is claimed. The achievable width depends on the custom tooling, shaft arrangement, workpiece geometry and machine capacity.\n\nCustom bending rolls can be designed for round tubes, pipes, square tubes, rectangular profiles and other suitable sections. The buyer can manufacture application-specific tooling and install it on the bending roll shafts using the designed mounting arrangement.\n\nMINIMUM BENDING DIAMETER\n\nThe current bending-roll configuration is designed for a minimum bending diameter of approximately:\n\n390 mm (15.35 in)\n\nThis value applies to the supplied roller configuration and should not be interpreted as an absolute limitation of the machine concept.\n\nBy manufacturing alternative bending rolls / custom tooling, smaller target bending diameters may be possible depending on the material, profile geometry, wall thickness, tooling geometry, springback, friction, available torque and overall machine capacity.\n\nDRIVE OPTIONS – GEARED OR MANUAL\n\nThe machine was designed to provide flexible operating options.\n\nGEARED DRIVE:\nThe machine can be operated with a suitable gear reducer / speed reducer. This is suitable for powered and repeated bending operations.\n\nMANUAL DRIVE:\nBuilders who do not want to use a gearbox can operate the machine manually using the handwheel.\n\nCOMBINED CONFIGURATION:\nThe machine can also be configured to retain both the manual handwheel and a suitable gear reducer, allowing the builder to choose the preferred operating method.\n\nThe gear reducer and motor are not included as physical components. The builder selects suitable drive components according to the intended application.\n\nLOW-WELD / BOLTED CONSTRUCTION\n\nThe machine was designed with minimum welding requirements in mind.\n\nMany components are joined using bolts and nuts, allowing the machine to be assembled, disassembled, serviced and modified more easily.\n\nIf the fabricator prefers a permanently welded structure, the design can also be adapted for welding.\n\nBoth approaches are supported:\n\nBolted / knock-down assembly for easier manufacturing, transport, service and modification\nOptional welded assembly for a permanently rigid structure\n\nThis allows the final manufacturing method to be selected according to the builder's workshop equipment, capabilities and preferences.\n\nHEAVY-DUTY BEARING DESIGN\n\nThe machine was not designed around ready-made UCF pillow-block bearing housings.\n\nInstead, the bearing arrangement was developed around heavy-duty bearings and dedicated machine components suitable for the intended load path.\n\nThis provides a more integrated mechanical design and gives the builder greater control over the bearing, shaft and housing arrangement.\n\nMACHINE SIZE \u0026 WEIGHT\n\nApproximate machine specifications:\n\nMachine weight: 363 kg (800 lb)\nMain machine body: 310 × 720 mm (12.20 × 28.35 in)\nOverall footprint including legs: 600 × 820 mm (23.62 × 32.28 in)\nOverall height including legs: 1,560 mm (61.42 in)\nFixed-roll center spacing: 450 mm (17.72 in)\nInner working roller width: 120 mm (4.72 in)\nStandard outer working roller width: 150 mm (5.91 in)\nMinimum bending diameter with supplied roller configuration: approximately 390 mm (15.35 in)\n\nDimensions are approximate. Always verify the supplied technical drawings before fabrication.\n\nSIDE SUPPORTS / WORKPIECE GUIDANCE\n\nThe machine includes side supports designed to help keep the tube or profile correctly positioned during bending.\n\nThese supports reduce lateral movement and help the operator maintain controlled bending, particularly when working with longer sections or profiles.\n\nCOMPLETE DIGITAL ENGINEERING PACKAGE\nDXF.zip\n\nContains all DXF files for parts intended to be manufactured by CNC or laser cutting.\n\nExcel.zip\n\nContains:\n\nTube \u0026 Profile Bending Machine Full Part List.xlsx\nComplete list of all 336 individual components, including quantities and part details.\n\nRoller_Calculator_V8.xlsx\nExcel bending calculation tool to assist with planning and calculating the bending operation.\n\nPDF01.zip\n\nFirst part of the complete PDF technical documentation.\n\nPDF02.zip\n\nSecond part of the complete PDF technical documentation.\n\nThe PDF documentation is divided into two ZIP files because the complete PDF package exceeds the available individual file-size limit.\n\nStep.zip\n\nContains:\n\nPRB02-000-000 (AP-214).STEP – STEP AP214 version\n\nPRB02-000-000 (AP-203).STEP – STEP AP203 version\n\nBoth STEP standards are included to improve compatibility with different CAD systems.\n\nTECHNICAL DRAWINGS \u0026 ASSEMBLY DOCUMENTATION\n\nThe PDF documentation contains detailed technical drawings for the machine parts and detailed assembly drawings.\n\nThe drawings provide manufacturing dimensions and technical information required to reproduce the designed components.\n\nAssembly drawings show the relationship and installation of the components within the complete machine.\n\nThe package is intended as a complete engineering reference for manufacturing and assembly, not merely a conceptual drawing set.\n\n336 COMPONENTS – 87 UNIQUE PART DESIGNS\n\nThe complete machine assembly consists of approximately:\n\n87 unique part designs / part types\n336 total individual components\n\nThe Excel part list provides the quantities and details for the complete assembly.\n\nBENDING CALCULATION FILE INCLUDED\n\nRoller_Calculator_V8.xlsx is included as an engineering aid for bending calculations and roller-position planning.\n\nActual bending results may vary according to material properties, section geometry, wall thickness, springback, friction, tooling geometry and operating conditions.\n\nWHO IS THIS DESIGN FOR?\n\nSuitable for:\n\nMetal fabrication workshops\nTube and profile fabricators\nMechanical engineers\nMachine builders\nMachinists\nWelding and fabrication shops\nCNC / laser-cutting workshops\nCustom machinery manufacturers\nAdvanced DIY machine builders\nEngineering and technical education projects\n\nThe builder should have suitable fabrication and machining capabilities, or access to an appropriate workshop.\n\nIMPORTANT – DIGITAL PRODUCT ONLY\n\nTHIS LISTING IS FOR A DIGITAL PRODUCT ONLY.\n\nNO PHYSICAL MACHINE WILL BE 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This model is compatible with CAD/CAM software, making it ideal for both prototyping and full-scale production. The Techno CNC Industrial Milling Machine is a robust and precision-engineered equipment built for consistent performance in industrial environments. \n\nFor metalworking, plastic fabrication, aerospace part production, furniture making, sign manufacturing, mechanical prototyping, electronic component housing, robotics production, mold making, automotive part creation, technical education, vocational training centers, and workshop demonstrations.\nTechno CNC Industrial Milling Machine with Controller Arm Rigged is a high quality, photo real 3d model that will enhance detail and realism to any of your rendering projects. The model has a fully textured, detailed design that allows for close-up renders, and was originally modeled in 3ds Max and rendered with V-Ray. Renders have no postprocessing!\n\nTechno CNC Industrial Milling Machine with Controller Arm Rigged is fully rigged and is ready to be animated. You can easily position it the way you need or animate it the way your project requires using helpers in 3D Studio Max. See the turntable to get an idea of how rigging works.\n\nHope you like it!\n\n\nFeatures:\n- High quality polygonal model, has real dimensions. Easy to merge into your scene.\n- Units: cm\n- The model was created with the optimal number of polygons. (The Meshsmooth modifier is assigned to the original mesh. Easy to increase mesh resolution if necessary.)\n- All the objects come with complete UVs\nAll textures and materials are included and mapped. 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Its ability to follow exact instructions ensures high-quality, repeatable results for parts used in automotive, aerospace, and other sectors.\n\nFor precision engineering, automated manufacturing, industrial machining, toolmaking, mechanical engineering, aerospace component fabrication, automotive part production, custom metalwork, rapid prototyping, electronics casing, industrial training, educational labs, metal workshops, factory automation, heavy machinery development, technical design, and product development industries.\nEnclosed CNC Milling Machine for Metal and Plastic Black Rigged is a high quality, photo real 3d model that will enhance detail and realism to any of your rendering projects. The model has a fully textured, detailed design that allows for close-up renders, and was originally modeled in 3ds Max and rendered with V-Ray. Renders have no postprocessing!\n\nEnclosed CNC Milling Machine for Metal and Plastic Black Rigged is fully rigged and is ready to be animated. You can easily position it the way you need or animate it the way your project requires using helpers in 3D Studio Max. See the turntable to get an idea of how rigging works.\n\nHope you like it!\n\n\nFeatures:\n- High quality polygonal model, has real dimensions. Easy to merge into your scene.\n- Units: cm\n- The model was created with the optimal number of polygons. (The Meshsmooth modifier is assigned to the original mesh. Easy to increase mesh resolution if necessary.)\n- All the objects come with complete UVs\nAll textures and materials are included and mapped. 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These machines are essential in industrial manufacturing for creating precise components, offering speed and accuracy far beyond manual milling methods.\n\nFor precision engineering, automated manufacturing, industrial machining, toolmaking, mechanical engineering, aerospace component fabrication, automotive part production, custom metalwork, rapid prototyping, electronics casing, industrial training, educational labs, metal workshops, factory automation, heavy machinery development, technical design, and product development industries.\nPrecision CNC Milling Machine with Touchscreen Panel Rigged is a high quality, photo real 3d model that will enhance detail and realism to any of your rendering projects. The model has a fully textured, detailed design that allows for close-up renders, and was originally modeled in 3ds Max and rendered with V-Ray. Renders have no postprocessing!\n\nPrecision CNC Milling Machine with Touchscreen Panel Rigged is fully rigged and is ready to be animated. 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