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The original one had a gear ratio of 30:1 and the speed of the output shaft was about 715 RPM which made it difficult to tune in the right PID parameters. This new version has a gear ratio of about 162:1 which lowers the speed and increases the torque of the output shaft.\n\nI choose to go for double helical gears on this one because they produce a lot less noice than regular spur gears and the forces on the teeth are transferred more gradually. The gears rotate around a 6mm stainless steel shaft which is lubricated with bearing grease. Ideally all the gears should have some bearings, this is being considered for the next moment. Unlike my previous design I used 2 20mm bearings to support the output shaft.\n\nThe servo uses a 775 36V 9000rpm brushed DC-motor which is driven by my Universal Morion Controller (UMC)(\nhttps://www.thingiverse.com/thing:4245315\n). The stall torque theoretically is about 297kg/cm, I was able to test the servo to a torque of about 132kg/cm. During testing none of the gears broke, they were all printed in PLA. The weak link in this design however where the mounting tabs and the bevel gears used in the first stage on the motor shaft. These 2 gears tend to slip under high loads ,like when i tried to pull the car forwards with it's handbrake on, but this didn't occur when i performed the test where it pulled 132kg/cm of torque so it should be fine to at least this torque rating.\n\nVideo can be found here:\nhttps://youtu.be/d8us3OWgS1A\n\nMore info can be found here:\nhttps://hackaday.io/project/173854-3d-printed-high-torque-servogearbox-version-2\n\nComponents used:\n\n11 × 3D printed components\nCan be found on Thingiverse\n\n1 × 775 brushed motor\nlink:\nhttps://www.banggood.com/775-Gear-Motor-DC-12V-36V-3500-9000RPM-Motor-Large-Torque-High-power-Motor-p-1091058.html?p=E01411629100201406T1\u0026custlinkid=255143\n\n1 × M3 Bolt and nut 30mm\ndimension: 30mm lenght, Used to secure the small possition feedback gear to the 20mm shaft\n\n1 × Universal Motion Controller\nAnother project of mine used to control and drive the servo:\nhttps://hackaday.io/project/170604-umc-universal-motion-controller\n\n1 × heat shrinks\nhttps://www.banggood.com/328pcs-Heat-Shrink-Tubing-Insulation-Electrical-Shrinkable-Tube-Sleeve-Cable-21-p-1362019.html?p=E01411629100201406T1\u0026custlinkid=669227\n\n2 × 6mm stainless steel shafts\nlink:\nhttps://www.banggood.com/681012mm-Diameter-550mm-Length-Linear-Rail-Shaft-Rod-for-3D-Printer-p-1533105.html?p=E01411629100201406T1\u0026custlinkid=1206718\n\n7 × screws 30mm lenght\ndimension: 4.5mm diameter, 30mm lenght, Used to mount the lid\n\n2 × 20mm inner diameter 6004 bearings (204212mm)\nlink:\nhttps://www.banggood.com/Deep-Groove-Ball-Bearings-6000-60052RS-High-Speed-Bearing-Steel-p-942862.html?p=E01411629100201406T1\u0026custlinkid=1206865\n\n2 × Screws 15mm lenght\ndimension: 4.5mm diameter, 15mm lenght, Used to mount the motor\n\n1 × 10K potentiometer\nlink:\nhttps://www.banggood.com/5pcs-200V-0_2W-10K-Ohm-Potentiometer-Single-Linear-p-961348.html?p=E01411629100201406T1\u0026custlinkid=1206871\n\n2 × M5 bolt and nut 40mm\ndimension: 40mm lenght, Used to secure the big gear and servo arm in place\n\nTools used:\n\nSMD rework station:\nhttps://www.banggood.com/YAOGONG-8878D-2-In-1-SMD-Rework-Soldering-Station-Hot-Air-Gun-Welding-Solder-Iron-Repair-Tool-p-1348341.html?p=E01411629100201406T1\u0026custlinkid=1206705\n\nInfrared digital thermometer:\nhttps://www.banggood.com/AKKU-Infrared-Digital-Thermometer-Handheld-Infrared-Thermometer-Industrial-High-Temperature-Thermometer-Laser-Temperature-Measurement-Gray-p-1595938.html?p=E01411629100201406T1\u0026custlinkid=1179895\n\nPLA filament:\nhttps://www.banggood.com/Creality-3D-White-or-Black-or-Yellow-or-Blue-or-Red-1KG-1_75mm-PLA-Filament-For-3D-Printer-p-1290153.html?p=E01411629100201406T1\u0026custlinkid=926158\n\nRecommended 3D-printer:\nhttps://www.banggood.com/Creality-3D-Ender-3-Pro-V-slot-Prusa-I3-DIY-3D-Printer-Kit-p-1346320.html?p=E01411629100201406T1\u0026custlinkid=677427","imageAlt":"3D-printable high torque servo-gearbox version 2","url":"https://www.cgtrader.com/3d-print-models/hobby-diy/robotics/3d-printable-high-torque-servo-gearbox-version-2","isCLDApplicable":false,"isSaleOffApplicable":true,"gaAttributes":{},"primaryImage":{"gridFallbackUrl":"https://media.cgtrader.com/variants/EvnLuPxJxjfEF8vMwYJQQm2n/a26e47dab5f2d22c43d6c5ce4b4b46ecc30c70918878397cba1a10c1e35d7bfc/IMG_0061%20edited.jpg","gridUrl":"https://media.cgtrader.com/variants/EvnLuPxJxjfEF8vMwYJQQm2n/78add9c2f02fbd73a43ffb3970be38683c5f15eff6ca849dc78c644f4ff9ce1b/IMG_0061%20edited.webp","isAdultContent":false},"modelInfo":{"modelUrl":"https://www.cgtrader.com/3d-print-models/hobby-diy/robotics/3d-printable-high-torque-servo-gearbox-version-2","isCgtVerified":false,"types":{"printReady":true,"animated":false,"pbr":false,"rigged":false,"lowPoly":false}},"metaverseFormatsList":[{"id":107,"name":".f3d","is_native":true},{"id":147,"name":".sat","is_native":false},{"id":12,"name":".obj","is_native":false},{"id":7,"name":".dxf","is_native":false},{"id":14,"name":".skp","is_native":false},{"id":51,"name":".stl","is_native":false},{"id":4,"name":".dwg","is_native":false},{"id":29,"name":".ige","is_native":false},{"id":5,"name":".fbx","is_native":false},{"id":71,"name":".iam","is_native":false}],"categorySlug":"hobby-diy","subcategorySlug":"robotics","categoryTitle":"Hobby \u0026 DIY","subcategoryTitle":"RC \u0026 Robotics","schemaImageUrl":"https://img-new.cgtrader.com/items/2584165/5663ff08fe/3d-printable-high-torque-servo-gearbox-version-2-3d-model-5663ff08fe.webp","saleOffDiscount":50,"eligibleForSubscription":false,"subscriptionSubscribed":false,"subscriptionPotential":false}},{"id":"3584","type":"listingItem","attributes":{"id":3584,"title":"Angle Bevel Ruler 02","price":15.0,"description":"\u003cp\u003eRuler 02 - Bevel High resolution textures. 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Gears are constructed with modular geometry, allowing them to be combined in an endless variety of ways. Easily create complex power transmission systems that produce rotational motion, speed multipliers, and torque multipliers. Perfect for both digital and physical mechanical design projects.\n\nNative Autodesk Inventor 2012 files are provided with intact browser trees and parameter tables to allow full configurability and customization.\n\n\n**Collection includes 15 models:**\n\n- Spur gear, 8-tooth, round bore (0.50in pitch diameter, 12.7mm reference diameter)\n- Spur gear, 8-tooth, D-profile bore (0.50in pitch diameter, 12.7mm reference diameter)\n- Spur gear, 12-tooth, round bore with keyway (0.75in pitch diameter, 19.05mm reference diameter)\n- Spur gear, 16-tooth, round bore with keyway (1.00in pitch diameter, 25.4mm reference diameter)\n- Spur gear, 24-tooth, round bore with keyway (1.50in pitch diameter, 38.1mm reference diameter)\n- Spur gear, 32-tooth, round bore with keyway (2.00in pitch diameter, 50.8mm reference diameter)\n- Spur gear, 48-tooth, round bore with keyway (3.00in pitch diameter, 76.2mm reference diameter)\n- Spur gear, 64-tooth, round bore with keyway (4.00in pitch diameter, 101.6mm reference diameter)\n- Gear rack, 16-tooth (4.00in (101.6mm) eye-to-eye distance)\n- Ring gear, 32-tooth external, 24-tooth internal (2.00in external pitch diameter, 50.8mm external reference diameter)\n- Ring gear, 48-tooth external, 32-tooth internal (3.00in external pitch diameter, 76.2mm external reference diameter)\n- Ring gear, 64-tooth external, 48-tooth internal (4.00in external pitch diameter, 101.6mm external reference diameter)\n- Bevel gear, 16-tooth, round bore with keyway (1.00in pitch diameter, 25.4mm reference diameter)\n- Helical worm, D-profile bore (0.50in pitch diameter, 12.7mm reference diameter)\n- Spacer, round bore (0.25in (6.35mm) face width)\n\n\nAll gear tooth profiles are precisely modeled with accurate arc-based geometry and a small amount of backlash to ensure proper engagement. Gears can be used as drive gears (rotationally locked to shaft) or idle gears (free spinning about shaft).\n\nAll gears are provided with a diametrical pitch of 16 teeth/inch (module 1.6). All gear bores are designed for a 0.25in (6.35mm) nominal shaft size. Gears can be easily scaled to create any diametrical pitch or module that you may need.\n\nThe centerline distance between any two mating gears is ( First Gear Pitch Diameter + Second Gear Pitch Diameter ) / 2.\n\n\n**All models are provided in 5 file formats:**\n\n- IPT/IAM (Autodesk Inventor 2012 format for CAD)\n- STP (general solid model format for CAD)\n- SAT (general solid model format for CAD)\n- IGS (general solid model format for CAD)\n- STL (general surface model format for 3D print)\n\nProduct also includes a Read Me text file (TXT format) detailing the physical dimensions of all gears.\n\n\nIf you have any questions, either before or after purchasing this model collection, please feel free to contact me here on CGTrader and I will help in any way possible.\n\n_CBSpicer_","imageAlt":"Assorted Gear Collection 01 3D print 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Yep, that's a mouthful. This is the fun and ultimate EngiNerdy desk piece. Anyway, I'm an engineer by trade, so I'm a gear head. This dock was designed for the OEM Apple lightning cord to route through the rotational shaft/base. This is to prevent binding when the assembly rotates. I used GearTrax CAD software to create a perfect spiral bevel gear mesh at a 3:1 reduction. I printed this in eSun white PLA on an Ultimaker 2 Extended:\u003c/p\u003e\u003cp\u003eLike this design? Want me to make a custom design/prototype for you? How about a finished 3D printed project sent right to you in the mail? All of this and more can be found at my website or my shop on Etsy!\u003c/p\u003e\u003cp\u003ehttp://ShookIdeas.com\u003c/p\u003e\u003cp\u003ehttps://www.etsy.com/shop/ShookIdeas?ref=hdr_shop_menu\u003c/p\u003e\u003cp\u003eThanks!\u003c/p\u003e\u003cp\u003eDESCRIPTION\u003c/p\u003e\u003cp\u003eExt. 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